Sharing of balancing algorithm for fully automatic balancing machine
Regarding the balancing algorithm of the fully automatic balancing machine, today we will provide a detailed introduction to the dynamic balancing machine technology. The balancing algorithm can be divided into weight removal method and weight distribution method. According to the number of screw holes drilled by the balanced rotor, there are generally three-point weight distribution method and four point weight distribution method.
1. De duplication method
If the original unbalance and unbalance phase angle have been measured at the radius of the rotor, then this point is the "key point". We use drilling or milling methods to perform a deduplication operation at the same phase and radius to remove the mass. If the weight radial product vector satisfies this condition, the rotor is balanced. This is the balance algorithm of the deduplication method.
In many practical applications on site, the drilling method is chosen to perform weight removal operations on the balanced rotor. In practical applications, it often requires multiple tests and corrections to achieve the required residual unbalance. Starting from the process requirements of drilling to remove weight, it is generally not the method of drilling one hole, but selecting several positions from the allocated multiple hole positions to drill to remove weight, and achieving balance correction through vector synthesis.
2. Weight distribution method
Assuming that the original unbalance and unbalance phase angle have been calculated on the radius of the rotor, the point at the appropriate radius at the angle is called the "light point". If a counterweight is added to the point, the mass is, (which is empty on their website here, and I am not sure what is specifically omitted)
If the product vector of mass and diameter satisfies. Then the rotor is balanced. This method is called the reverse point weighting method. For the convenience of counterweight installation, several evenly distributed screw holes can be drilled on the balanced rotor first. During calibration, counterweights with weights of and can be added to the two screw holes adjacent to the light points. If the following vector relationship is satisfied, the rotor can also achieve dynamic balance.
The weight distribution method is commonly used for single-sided and low-speed dynamic balancing. This method has a high number of starting and stopping times, but does not require phase sensors for measurement, resulting in low testing system costs.
Fully automatic balancing machine
In some professional industries, dynamic balancing machines have higher requirements for accuracy. Why is it necessary to use high-precision fully automatic balancing machines, and what are the benefits? The fully automatic balancing machine can not only automatically complete measurement work, but also has much higher accuracy than similar equipment, so the market for fully automatic balancing machines is very large. The future development of fully automatic balancing machines is closely related to the development of the rotary parts manufacturing industry. The automotive, generator, pump, and fan industries are very important target markets for the company in the development industry. It can be seen that fully automatic balancing machines have become the first choice for users in the mechanical industry, and their usage is relatively high among many types of dynamic balancing machines.
When purchasing a fully automatic balancing machine, everyone will pay attention to the price, but you need to check the actual materials. Since the introduction of fully automatic balancing machines, both large and small mechanical equipment have been equipped with dynamic balancing machine systems. However, with the widespread use of dynamic balancing machines, they are gradually becoming high-tech products such as fans. Such as motor rotors, rubber bars, turbocharger rotors, inertial flow air conditioning blades, axial fans, woodworking tool blades, micro motor grinding wheels, brake drums, pump blades, internal combustion engines, drum washing machines, rotary cup mining machinery, textile machinery industry, and so on.
Regarding the balancing algorithm of the fully automatic balancing machine, today we will provide a detailed introduction to the dynamic balancing machine technology. The balancing algorithm can be divided into weight removal method and weight distribution method. According to the number of screw holes drilled by the balanced rotor, there are generally three-point weight distribution method and four point weight distribution method.
1. De duplication method
If the original unbalance and unbalance phase angle have been measured at the radius of the rotor, then this point is the "key point". We use drilling or milling methods to perform a deduplication operation at the same phase and radius to remove the mass. If the weight radial product vector satisfies this condition, the rotor is balanced. This is the balance algorithm of the deduplication method.
In many practical applications on site, the drilling method is chosen to perform weight removal operations on the balanced rotor. In practical applications, it often requires multiple tests and corrections to achieve the required residual unbalance. Starting from the process requirements of drilling to remove weight, it is generally not the method of drilling one hole, but selecting several positions from the allocated multiple hole positions to drill to remove weight, and achieving balance correction through vector synthesis.
2. Weight distribution method
Assuming that the original unbalance and unbalance phase angle have been calculated on the radius of the rotor, the point at the appropriate radius at the angle is called the "light point". If a counterweight is added to the point, the mass is, (which is empty on their website here, and I am not sure what is specifically omitted)
If the product vector of mass and diameter satisfies. Then the rotor is balanced. This method is called the reverse point weighting method. For the convenience of counterweight installation, several evenly distributed screw holes can be drilled on the balanced rotor first. During calibration, counterweights with weights of and can be added to the two screw holes adjacent to the light points. If the following vector relationship is satisfied, the rotor can also achieve dynamic balance.
The weight distribution method is commonly used for single-sided and low-speed dynamic balancing. This method has a high number of starting and stopping times, but does not require phase sensors for measurement, resulting in low testing system costs.
Fully automatic balancing machine
In some professional industries, dynamic balancing machines have higher requirements for accuracy. Why is it necessary to use high-precision fully automatic balancing machines, and what are the benefits? The fully automatic balancing machine can not only automatically complete measurement work, but also has much higher accuracy than similar equipment, so the market for fully automatic balancing machines is very large. The future development of fully automatic balancing machines is closely related to the development of the rotary parts manufacturing industry. The automotive, generator, pump, and fan industries are very important target markets for the company in the development industry. It can be seen that fully automatic balancing machines have become the first choice for users in the mechanical industry, and their usage is relatively high among many types of dynamic balancing machines.
When purchasing a fully automatic balancing machine, everyone will pay attention to the price, but you need to check the actual materials. Since the introduction of fully automatic balancing machines, both large and small mechanical equipment have been equipped with dynamic balancing machine systems. However, with the widespread use of dynamic balancing machines, they are gradually becoming high-tech products such as fans. Such as motor rotors, rubber bars, turbocharger rotors, inertial flow air conditioning blades, axial fans, woodworking tool blades, micro motor grinding wheels, brake drums, pump blades, internal combustion engines, drum washing machines, rotary cup mining machinery, textile machinery industry, and so on.
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