With the arrival of summer, mechanical manufacturers are inevitably experiencing various malfunctions in their daily operations due to high temperatures. In this article, Huake Zhichuang Dynamic Balancing Machine shares with everyone the causes and troubleshooting methods of high temperature in the dynamic balancing machine, so that everyone can effectively avoid or prevent faults in advance when using the dynamic balancing equipment, and can find solutions in a timely manner when problems occur. Dynamic balancing machines are widely used in various fields to balance various types of rotor imbalance. Due to their frequent use and ability to fully achieve effective working conditions, we also need to regularly maintain and understand various problem-solving methods when using dynamic balancing machines in order to achieve effective work.
When we use a dynamic balancing machine, we may find that it experiences high temperatures. There are many factors that can cause high temperatures. Generally, it is normal for a dynamic balancing machine to maintain a stable temperature below 70 degrees Celsius. If the temperature exceeds 90 degrees Celsius, the dynamic balancing machine will experience high temperatures and heat generation; The reasons and solutions for the occurrence of fever are summarized in the following points.
1. The working environment of the dynamic balancing machine is not ventilated: The working environment of the balancing machine is not ventilated, which is also an important reason for generating high temperatures. The balancing machine is in a dead corner or covered by objects for a long time, which usually prevents heat dissipation and leads to high temperatures. Causing the balancing machine to burn out. Solution: Maintain a well ventilated environment. If the temperature is too high, we can use a fan to blow air and help cool it.
2. Dynamic balancing machine assembly and quality issues: If the correct steps are not installed when installing the balancing machine, errors will occur, resulting in excessive friction and heating. Or there may be a quality issue with the balancing machine itself, where the components are rough and the friction increases. Solution: When installing the balancing machine, the manufacturer's technical personnel can install it and test it for normal use before using it on their own. Generally, the manufacturer will have debugging personnel responsible for this during installation.
3. The power of the balancing machine is too small: In the process of selecting a dynamic balancing machine, the selected power is relatively small compared to its load, resulting in a "small horse pulling a big cart". Therefore, the balancing machine is very difficult to work, and if the natural load is too heavy, the balancing machine may experience heating up. Solution: Re estimate the workload and switch to a high-power balancing machine.
4. Insufficient or improper use of lubricating oil in the balancing machine: If the lubricating oil is too small during the operation of the balancing machine, the friction between gears increases, and the balancing machine will generate high temperature due to excessive friction. Secondly, the selection of lubricating oil is also very important. The correct method is to choose better lubricating oil for high-power balancing machines, while lubricating grease can be used for low-power balancing machines.
The heating of bearings in dynamic balancing machines is also one of the high temperature conditions that occur. The reasons for the heating of bearings in dynamic balancing machines are analyzed as follows:
1. The insulation asbestos rope protecting the hollow shaft has fallen off.
2. Poor contact and improper installation.
3. The cooling water quality does not meet the requirements, with residues and impurities.
4. Insufficient cooling, blocked water pipes, or insufficient water pressure.
5. Hot air temperature is high or hot air stops.
In order to improve our work efficiency and ensure the safe use of the balancing machine, we must pay attention to regular safety monitoring and maintenance when using the balancing machine. When the temperature of the dynamic balancing machine exceeds the working temperature or the temperature rise exceeds the specified value, or although the temperature rise does not exceed the specified value, when the temperature rise suddenly increases at low load, the balancing machine will malfunction. We must solve the problem in a timely manner to better improve the service life of the dynamic balancing machine.
Choose Huake Zhichuang dynamic balancing machine equipment, and the company provides on-site technical personnel for free debugging and training of balancing machine operators; The warranty period for the product is one year. During this period, if maintenance is required, technical personnel will arrive on time within 24 hours in the city and 72 hours outside the city. Warranty services include on-site commissioning and training services for customers. In addition to human factors and force majeure, we are responsible for lifelong maintenance services after the warranty period. However, we charge some maintenance fees and component purchase fees. In addition to our products, we can undertake the maintenance of dynamic balancing machines from major manufacturers. Our company has more than 20 years of experience in maintenance personnel.
When we use a dynamic balancing machine, we may find that it experiences high temperatures. There are many factors that can cause high temperatures. Generally, it is normal for a dynamic balancing machine to maintain a stable temperature below 70 degrees Celsius. If the temperature exceeds 90 degrees Celsius, the dynamic balancing machine will experience high temperatures and heat generation; The reasons and solutions for the occurrence of fever are summarized in the following points.
1. The working environment of the dynamic balancing machine is not ventilated: The working environment of the balancing machine is not ventilated, which is also an important reason for generating high temperatures. The balancing machine is in a dead corner or covered by objects for a long time, which usually prevents heat dissipation and leads to high temperatures. Causing the balancing machine to burn out. Solution: Maintain a well ventilated environment. If the temperature is too high, we can use a fan to blow air and help cool it.
2. Dynamic balancing machine assembly and quality issues: If the correct steps are not installed when installing the balancing machine, errors will occur, resulting in excessive friction and heating. Or there may be a quality issue with the balancing machine itself, where the components are rough and the friction increases. Solution: When installing the balancing machine, the manufacturer's technical personnel can install it and test it for normal use before using it on their own. Generally, the manufacturer will have debugging personnel responsible for this during installation.
3. The power of the balancing machine is too small: In the process of selecting a dynamic balancing machine, the selected power is relatively small compared to its load, resulting in a "small horse pulling a big cart". Therefore, the balancing machine is very difficult to work, and if the natural load is too heavy, the balancing machine may experience heating up. Solution: Re estimate the workload and switch to a high-power balancing machine.
4. Insufficient or improper use of lubricating oil in the balancing machine: If the lubricating oil is too small during the operation of the balancing machine, the friction between gears increases, and the balancing machine will generate high temperature due to excessive friction. Secondly, the selection of lubricating oil is also very important. The correct method is to choose better lubricating oil for high-power balancing machines, while lubricating grease can be used for low-power balancing machines.
The heating of bearings in dynamic balancing machines is also one of the high temperature conditions that occur. The reasons for the heating of bearings in dynamic balancing machines are analyzed as follows:
1. The insulation asbestos rope protecting the hollow shaft has fallen off.
2. Poor contact and improper installation.
3. The cooling water quality does not meet the requirements, with residues and impurities.
4. Insufficient cooling, blocked water pipes, or insufficient water pressure.
5. Hot air temperature is high or hot air stops.
In order to improve our work efficiency and ensure the safe use of the balancing machine, we must pay attention to regular safety monitoring and maintenance when using the balancing machine. When the temperature of the dynamic balancing machine exceeds the working temperature or the temperature rise exceeds the specified value, or although the temperature rise does not exceed the specified value, when the temperature rise suddenly increases at low load, the balancing machine will malfunction. We must solve the problem in a timely manner to better improve the service life of the dynamic balancing machine.
Choose Huake Zhichuang dynamic balancing machine equipment, and the company provides on-site technical personnel for free debugging and training of balancing machine operators; The warranty period for the product is one year. During this period, if maintenance is required, technical personnel will arrive on time within 24 hours in the city and 72 hours outside the city. Warranty services include on-site commissioning and training services for customers. In addition to human factors and force majeure, we are responsible for lifelong maintenance services after the warranty period. However, we charge some maintenance fees and component purchase fees. In addition to our products, we can undertake the maintenance of dynamic balancing machines from major manufacturers. Our company has more than 20 years of experience in maintenance personnel.
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