This article mainly provides a detailed introduction to the precautions when using Huake Zhichuang dynamic balancing machines. Dynamic balancing machines have been widely used in various industries. Huake Zhichuang balancing machines provide comprehensive balance detection technology, comprehensive balance solutions, and high-quality balance detection equipment. The company's high-quality balance detection system not only meets the needs of any balancing machine, More accurate and fast printing of detected data for easy traceability and analysis of manufacturers. The application scope of the products covers machinery manufacturing such as motors, metallurgy, fans, crankshafts, transmission shafts, and household appliances.
For some problems such as damage, failure, and malfunction of dynamic balancing equipment, it is unknown what causes the failure of the equipment, and even a small amount of detail can affect the usage of our equipment. If we don't pay much attention to identifying problems, we won't know which operation affected the equipment. Have you considered the precautions before using the dynamic balancing machine? Below is a detailed analysis for everyone.
In order to ensure that there are not too many problems during the use of dynamic balancing machines, the price of dynamic balancing machines is not the most important factor to pay attention to. The most important thing for everyone is whether their performance meets the requirements and whether their specifications and dimensions meet the requirements. Of course, in order to ensure the normal operation of the dynamic balancing machine, everyone needs to remember the precautions marked on the product manual before use.
2. The surface of the support block or roller of the dynamic balancing machine also needs to be cleaned frequently, as these accessory surfaces are prone to adhering some iron chips or dust debris. Therefore, before using the dynamic balancing machine, it is necessary to wipe it clean and apply a small amount of lubricating oil.
If you want to extend the service life of the dynamic balancing machine, it is necessary to regularly maintain and maintain it during use. It must be cleaned regularly, especially on the guide rail surface, and oil must also be applied to prevent rust.
4. The size of the universal joint should be matched with the joint, and the processing of the joint should be prepared according to the specific situation of the workpiece. The shape should be symmetrical, and the weight should be light if the strength permits. The inner and outer circles of each gear should be concentric, and the fit accuracy with the workpiece should be H6/h6. The fit accuracy of the concave hole at the fit with the universal joint should also be H6/h6, and the concentricity should be ensured. The end face should be vertical to avoid affecting the accuracy.
5. Improvement of measurement sensitivity of dynamic balancing machines - For light rotors with large diameters, during the balancing process at low speeds, the sensitivity obtained through conventional adjustments will not achieve the high accuracy that can be achieved. In this case, it is best to replace the actual size of the radius with a fictitious value of one fraction of the true radius, The multiple by which the radius decreases is the multiple by which the reading value increases (for example, if the radius of a fictional value is halved, the reading value should be doubled).
6. The speed selection of the dynamic balancing machine can be determined by the weight of the workpiece, initial imbalance, and the dragging power of the rotor. If the rotor weight is below 160 kilograms, high-speed can be used; 160 kilograms or more can be used at low speeds. If the initial imbalance of the rotor is too large or even affects the rotor's jumping on the support bearing, static balance should be performed first, and then low-speed calibration should be performed. Some rotors, although not heavy, have a large outer diameter or have blades that affect the drag power, low-speed calibration is also required.
If it is necessary to move the support frame of the dynamic balancing machine, the rotor of the dynamic balancing machine must be transformed together or the left and right support frames must be moved together, which can effectively prevent scratches or wear on the shaft diameter and roller surface. Of course, everyone must not place the rotor on the roller frame for hitting or bumping, as this can cause significant damage to the dynamic balancing machine.
The operating steps of Huake Zhichuang Dynamic Balancing Machine:
1. Only after passing the exam and obtaining an operation certificate can the operator proceed with the operation. The operator should be familiar with the performance, structure, etc. of the machine and comply with safety and shift handover regulations.
2. Check the mechanical transmission of the test bench, ensure the safety and reliability of the left and right swing frames, and ensure that the switch positions of each handle are correct; Add oil to each lubrication point.
3. The test piece should be wiped clean and kept clean. If it is a combination, it must be tightened.
4. Check whether all parts on the console are normal.
5. Adjust the distance between the left and right swing frames according to the size of the test piece, and tighten the bolts after adjustment.
6. Adjust the sensor section to ensure it is tight and in good contact.
7. Thoroughly check whether the positions of each handle in the transmission department are correct and whether the grounding is good. After confirming that it is good, connect the power supply.
8. Move the reversible transfer switch, preselect the forward and reverse rotation, turn the Pressure regulator back to the zero position, and press the start button, then the indicator light will be on.
9. Rotate the Pressure regulator, and the motor rotates. Continue to adjust to the required speed, measure, print and record relevant data.
10. When stopping, first turn the Pressure regulator back to the zero position, and then press the stop button.
11. Remove the test piece and cut off the power supply.
12. After work, equipment must be inspected and cleaned, and daily maintenance work must be carried out to achieve tidiness, cleanliness, lubrication, and safety.
Daily maintenance of Huake Zhichuang dynamic balancing machine:
1. Keep the surface of the support connection part clean, carefully inspect the waist before work, refuel, and maintain good lubrication during work.
2. The various parts of the swing frame have been adjusted before leaving the factory, and do not disassemble them randomly during use.
3. Before using each shift, add an appropriate amount of No. 30 engine oil to the lubrication area, and each butter should be cleaned and replaced once a year under the one shift system.
4. The locking mechanism should be able to reliably lock the swing frame. When released, it should completely leave the swing part. The swing frame should only be released during measurement, and should be locked at all other times. Locking should not cause the wheel frame to move.
5. It is not advisable to place the balanced parts on the rack for a long time during non working hours.
6. The electrical box should be kept clean to prevent moisture.
7. If any abnormalities are found during the use of the dynamic balancing machine that cannot be handled, the power should be cut off in a timely manner and the maintenance team should be notified.
For some problems such as damage, failure, and malfunction of dynamic balancing equipment, it is unknown what causes the failure of the equipment, and even a small amount of detail can affect the usage of our equipment. If we don't pay much attention to identifying problems, we won't know which operation affected the equipment. Have you considered the precautions before using the dynamic balancing machine? Below is a detailed analysis for everyone.
In order to ensure that there are not too many problems during the use of dynamic balancing machines, the price of dynamic balancing machines is not the most important factor to pay attention to. The most important thing for everyone is whether their performance meets the requirements and whether their specifications and dimensions meet the requirements. Of course, in order to ensure the normal operation of the dynamic balancing machine, everyone needs to remember the precautions marked on the product manual before use.
2. The surface of the support block or roller of the dynamic balancing machine also needs to be cleaned frequently, as these accessory surfaces are prone to adhering some iron chips or dust debris. Therefore, before using the dynamic balancing machine, it is necessary to wipe it clean and apply a small amount of lubricating oil.
If you want to extend the service life of the dynamic balancing machine, it is necessary to regularly maintain and maintain it during use. It must be cleaned regularly, especially on the guide rail surface, and oil must also be applied to prevent rust.
4. The size of the universal joint should be matched with the joint, and the processing of the joint should be prepared according to the specific situation of the workpiece. The shape should be symmetrical, and the weight should be light if the strength permits. The inner and outer circles of each gear should be concentric, and the fit accuracy with the workpiece should be H6/h6. The fit accuracy of the concave hole at the fit with the universal joint should also be H6/h6, and the concentricity should be ensured. The end face should be vertical to avoid affecting the accuracy.
5. Improvement of measurement sensitivity of dynamic balancing machines - For light rotors with large diameters, during the balancing process at low speeds, the sensitivity obtained through conventional adjustments will not achieve the high accuracy that can be achieved. In this case, it is best to replace the actual size of the radius with a fictitious value of one fraction of the true radius, The multiple by which the radius decreases is the multiple by which the reading value increases (for example, if the radius of a fictional value is halved, the reading value should be doubled).
6. The speed selection of the dynamic balancing machine can be determined by the weight of the workpiece, initial imbalance, and the dragging power of the rotor. If the rotor weight is below 160 kilograms, high-speed can be used; 160 kilograms or more can be used at low speeds. If the initial imbalance of the rotor is too large or even affects the rotor's jumping on the support bearing, static balance should be performed first, and then low-speed calibration should be performed. Some rotors, although not heavy, have a large outer diameter or have blades that affect the drag power, low-speed calibration is also required.
If it is necessary to move the support frame of the dynamic balancing machine, the rotor of the dynamic balancing machine must be transformed together or the left and right support frames must be moved together, which can effectively prevent scratches or wear on the shaft diameter and roller surface. Of course, everyone must not place the rotor on the roller frame for hitting or bumping, as this can cause significant damage to the dynamic balancing machine.
The operating steps of Huake Zhichuang Dynamic Balancing Machine:
1. Only after passing the exam and obtaining an operation certificate can the operator proceed with the operation. The operator should be familiar with the performance, structure, etc. of the machine and comply with safety and shift handover regulations.
2. Check the mechanical transmission of the test bench, ensure the safety and reliability of the left and right swing frames, and ensure that the switch positions of each handle are correct; Add oil to each lubrication point.
3. The test piece should be wiped clean and kept clean. If it is a combination, it must be tightened.
4. Check whether all parts on the console are normal.
5. Adjust the distance between the left and right swing frames according to the size of the test piece, and tighten the bolts after adjustment.
6. Adjust the sensor section to ensure it is tight and in good contact.
7. Thoroughly check whether the positions of each handle in the transmission department are correct and whether the grounding is good. After confirming that it is good, connect the power supply.
8. Move the reversible transfer switch, preselect the forward and reverse rotation, turn the Pressure regulator back to the zero position, and press the start button, then the indicator light will be on.
9. Rotate the Pressure regulator, and the motor rotates. Continue to adjust to the required speed, measure, print and record relevant data.
10. When stopping, first turn the Pressure regulator back to the zero position, and then press the stop button.
11. Remove the test piece and cut off the power supply.
12. After work, equipment must be inspected and cleaned, and daily maintenance work must be carried out to achieve tidiness, cleanliness, lubrication, and safety.
Daily maintenance of Huake Zhichuang dynamic balancing machine:
1. Keep the surface of the support connection part clean, carefully inspect the waist before work, refuel, and maintain good lubrication during work.
2. The various parts of the swing frame have been adjusted before leaving the factory, and do not disassemble them randomly during use.
3. Before using each shift, add an appropriate amount of No. 30 engine oil to the lubrication area, and each butter should be cleaned and replaced once a year under the one shift system.
4. The locking mechanism should be able to reliably lock the swing frame. When released, it should completely leave the swing part. The swing frame should only be released during measurement, and should be locked at all other times. Locking should not cause the wheel frame to move.
5. It is not advisable to place the balanced parts on the rack for a long time during non working hours.
6. The electrical box should be kept clean to prevent moisture.
7. If any abnormalities are found during the use of the dynamic balancing machine that cannot be handled, the power should be cut off in a timely manner and the maintenance team should be notified.
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