For rotating equipment, good balance correction can extend the lifespan of components by several times, even tens or hundreds of times. The definition of on-site online dynamic balance correction provided by KM is that on-site dynamic balance correction can be directly implemented without the need to disassemble rotating parts such as impellers and rotors.
The main function of the on-site dynamic balance instrument is to be convenient and fast, without the need to disassemble the equipment. Determine if there is a dynamic balance issue by detecting the vibration level. Then repair the equipment according to the system prompts. So as to solve the problem of dynamic balance. The main functions of Huake Zhichuang Dynamic Balance Instrument include vibration measurement, spectrum analysis, data acquisition, and on-site dynamic balance.
Application scope of on-site dynamic balance instrument: rotating components such as fan impeller, pump impeller, shaft, drum, motor rotor, and machining machine spindle.
The advantages of implementing on-site dynamic balance correction include:
1. There is no need to disassemble rotating parts to reduce downtime, and on-site online balance correction generally only takes about an hour.
2. Calibration can be carried out at actual working speeds. Usually, after disassembling the rotating parts, calibration cannot be carried out at high speeds under the balancing machine. On site online dynamic balancing calibration can correct high speeds up to 60000 rpm.
3. There are many factors that affect balance, including the balance of all rotating components (impeller, shaft, coupling, key seat, etc.), as well as factors such as installation clearance and deviation angle of rotating parts. Therefore, direct online balancing can achieve better balance results.
4. The problem of vibration in rotating equipment is sometimes unrelated to balance. By using an on-site dynamic balance instrument, it is possible to immediately detect any issues with poor balance and avoid unnecessary balance correction.
5. Double sided dynamic balance correction is different from single plane correction. When the ratio of the diameter to width of the rotating part is less than 2 times, double plane correction may be necessary.
The Huake Zhichuang on-site balance instrument is mainly used for measuring the dynamic balance of rotating machinery such as steam turbines, water turbines, agricultural machinery, centrifuges, fans, water pumps, etc., correcting dynamic balance, and analyzing signals. A portable on-site dynamic balancing instrument that integrates advanced embedded computer technology and proven dynamic balancing technology.
It has many functions such as on-site vibration data measurement, vibration analysis, and single and double-sided dynamic balancing, and is simple and easy to use. It is an ideal tool for industrial and mining enterprises to predict maintenance and repair, especially for equipment manufacturers and vibration technology service institutions such as fans and motors. It can not only balance the equipment on site, but also perform vibration detection and analysis.
A balancing machine is a device that can measure the imbalance of the equipment rotor. Balancing the equipment rotor can extend the service life of the rotor and equipment by several times, even tens or hundreds of times. Therefore, dynamic balancing of the rotor is very important. A balancing machine can achieve the allowable balance accuracy level of the rotor and also reduce the mechanical vibration amplitude generated by the rotor within the allowable range.
The calibration of on-site dynamic balance instruments is essential for industrial use, and the technology of on-site balance calibration has been widely applied in modern industry. Because the characteristics of on-site dynamic balance correction technology are very advantageous for many manufacturers. Fully understanding the characteristics of on-site dynamic balancing machine calibration technology allows us to better choose and use it.
Technical characteristics of on-site dynamic balancing instrument:
1. The on-site dynamic balance instrument can achieve the effect of dynamic balance without disassembling the rotor, which can effectively save downtime, manpower, and material resources. The entire process of on-site dynamic balance correction generally only takes about an hour to complete.
2. The on-site dynamic balance instrument has double-sided dynamic balance correction and single-sided dynamic balance correction. However, double-sided dynamic balance correction is different from single-sided dynamic balance correction. When the ratio of rotor diameter to width is less than twice, the double-sided dynamic balance correction method should be chosen.
3. The rotor balance correction can be implemented based on the actual working speed of the workpiece. When we dismantle the workpiece and correct it on the balance machine, it cannot be done in the high-speed gear. On site dynamic balance instrument calibration can achieve high-speed rotation with a maximum corrected speed of 60000 revolutions.
4. Sometimes the vibration problem generated by the rotor may not be related to the rotor imbalance. Therefore, we can use the Huake Zhichuang on-site dynamic balance instrument to determine whether the vibration generated by the rotor is related to balance, so as to avoid unnecessary balance correction.
5. In fact, there are many other factors that can affect rotor imbalance, such as the clearance and misalignment of all rotors during installation, which can all affect rotor imbalance. So we choose on-site dynamic balance correction to achieve a balanced state of the rotor, reduce vibration and damage to the equipment.
The main function of the on-site dynamic balance instrument is to be convenient and fast, without the need to disassemble the equipment. Determine if there is a dynamic balance issue by detecting the vibration level. Then repair the equipment according to the system prompts. So as to solve the problem of dynamic balance. The main functions of Huake Zhichuang Dynamic Balance Instrument include vibration measurement, spectrum analysis, data acquisition, and on-site dynamic balance.
Application scope of on-site dynamic balance instrument: rotating components such as fan impeller, pump impeller, shaft, drum, motor rotor, and machining machine spindle.
The advantages of implementing on-site dynamic balance correction include:
1. There is no need to disassemble rotating parts to reduce downtime, and on-site online balance correction generally only takes about an hour.
2. Calibration can be carried out at actual working speeds. Usually, after disassembling the rotating parts, calibration cannot be carried out at high speeds under the balancing machine. On site online dynamic balancing calibration can correct high speeds up to 60000 rpm.
3. There are many factors that affect balance, including the balance of all rotating components (impeller, shaft, coupling, key seat, etc.), as well as factors such as installation clearance and deviation angle of rotating parts. Therefore, direct online balancing can achieve better balance results.
4. The problem of vibration in rotating equipment is sometimes unrelated to balance. By using an on-site dynamic balance instrument, it is possible to immediately detect any issues with poor balance and avoid unnecessary balance correction.
5. Double sided dynamic balance correction is different from single plane correction. When the ratio of the diameter to width of the rotating part is less than 2 times, double plane correction may be necessary.
The Huake Zhichuang on-site balance instrument is mainly used for measuring the dynamic balance of rotating machinery such as steam turbines, water turbines, agricultural machinery, centrifuges, fans, water pumps, etc., correcting dynamic balance, and analyzing signals. A portable on-site dynamic balancing instrument that integrates advanced embedded computer technology and proven dynamic balancing technology.
It has many functions such as on-site vibration data measurement, vibration analysis, and single and double-sided dynamic balancing, and is simple and easy to use. It is an ideal tool for industrial and mining enterprises to predict maintenance and repair, especially for equipment manufacturers and vibration technology service institutions such as fans and motors. It can not only balance the equipment on site, but also perform vibration detection and analysis.
A balancing machine is a device that can measure the imbalance of the equipment rotor. Balancing the equipment rotor can extend the service life of the rotor and equipment by several times, even tens or hundreds of times. Therefore, dynamic balancing of the rotor is very important. A balancing machine can achieve the allowable balance accuracy level of the rotor and also reduce the mechanical vibration amplitude generated by the rotor within the allowable range.
The calibration of on-site dynamic balance instruments is essential for industrial use, and the technology of on-site balance calibration has been widely applied in modern industry. Because the characteristics of on-site dynamic balance correction technology are very advantageous for many manufacturers. Fully understanding the characteristics of on-site dynamic balancing machine calibration technology allows us to better choose and use it.
Technical characteristics of on-site dynamic balancing instrument:
1. The on-site dynamic balance instrument can achieve the effect of dynamic balance without disassembling the rotor, which can effectively save downtime, manpower, and material resources. The entire process of on-site dynamic balance correction generally only takes about an hour to complete.
2. The on-site dynamic balance instrument has double-sided dynamic balance correction and single-sided dynamic balance correction. However, double-sided dynamic balance correction is different from single-sided dynamic balance correction. When the ratio of rotor diameter to width is less than twice, the double-sided dynamic balance correction method should be chosen.
3. The rotor balance correction can be implemented based on the actual working speed of the workpiece. When we dismantle the workpiece and correct it on the balance machine, it cannot be done in the high-speed gear. On site dynamic balance instrument calibration can achieve high-speed rotation with a maximum corrected speed of 60000 revolutions.
4. Sometimes the vibration problem generated by the rotor may not be related to the rotor imbalance. Therefore, we can use the Huake Zhichuang on-site dynamic balance instrument to determine whether the vibration generated by the rotor is related to balance, so as to avoid unnecessary balance correction.
5. In fact, there are many other factors that can affect rotor imbalance, such as the clearance and misalignment of all rotors during installation, which can all affect rotor imbalance. So we choose on-site dynamic balance correction to achieve a balanced state of the rotor, reduce vibration and damage to the equipment.
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