The machinery we often operate contains a large number of rotating components. The on-site dynamic balance instrument produced by Huake Zhichuang Dynamic Balance Machine is suitable for dynamic balance verification of various types of steam turbine rotors, transmission shafts, spindles, motors, etc. These can all be referred to as rotating bodies. The balancing operation of the assembled rotating machinery in the on-site installation state is called the overall on-site balancing instrument. This type of method uses machinery as a dynamic balancing machine base, and the vibration information of the relevant parts of the rotor measured by sensors is processed and transmitted to accurately measure the imbalance amount and position on each balance correction surface of the rotor. Through weight removal or addition, the imbalance is reduced to achieve high-precision balance.



Introduction to the functions of the on-site dynamic balance instrument:



1. The system software quickly calculates the weight and angle of the counterweight based on measurement data, providing a fully guided dynamic balance function, which makes it easy to complete dynamic balance correction according to the guide.



2. Real time data of dynamic balance measurement can be fully printed as needed.



3. The calibration adopts the influence coefficient method, which is easy to operate.



4. According to the needs of equipment dynamic balancing, single or double sided balancing can be used.



5. It is recommended to use the instrument in a ventilated and dry place indoors, which should be corrosion-resistant, moisture-proof, and avoid outdoor sunlight.



The on-site dynamic balance instrument of Huake Zhichuang is directly connected to the entire machine, and it does not require a dynamic balance machine connection. It can be completed with a low-cost dynamic balance machine measurement system, which is very cost-effective. In addition, due to the fact that the rotor is balanced under real working conditions, there is no need for disassembly and other processes, and the entire machine can achieve high balance accuracy in working condition. Not only that, the on-site dynamic balance instrument also has many unique functions and unique technical indicators. Below are some analysis points for everyone to learn and reference.



The on-site dynamic balancing technology has been widely applied by industrial and mining enterprises. By utilizing on-site imbalance technology, faults caused by the dynamic balancing of equipment or shafts can be solved in a short period of time without changing the original installation conditions of the equipment, thereby greatly saving the costs of disassembly, transportation, installation, and maintenance.



The SMC-2015 portable on-site dynamic balance instrument is a measuring instrument that is more convenient to carry than ordinary horizontal and vertical balance machines. Its volume is greatly reduced, and it does not rely on external power transmission. As long as the equipment is in operation, its dynamic balance data can be accurately displayed. The operation status of the equipment can be quickly judged on site. After the system's influence coefficient is calibrated, the system will automatically calculate the weight and angle of the added (subtracted) counterweight, and eliminate the imbalance on the equipment or shaft through dynamic balancing. All you need is a speed signal, and the vibration signals at both ends can be connected easily without any space limitations. The instrument follows the 602 computer measurement system and can measure single sided balance and double sided balance. Rotating objects such as fans, motors, impellers, and spindles are all measured by on-site balancing instruments.



Introduction to the advantages of on-site dynamic balancing instrument:



1. The commonly used balancing methods for dynamic balancing machines include: trial weight method and non trial weight method; Any angle method, equal distribution weight method, adding slider method, sliding slider method.



2. Guided dynamic balancing function of dynamic balancing machine: The software follows the measurement data to quickly calculate the weight and angle of the counterweight, providing a complete guided dynamic balancing function. The dynamic balancing machine operator can easily complete dynamic balancing correction as long as they follow the guide.



3. The dynamic balancing machine has the ability to balance one or both sides, making it suitable for on-site balancing of rotors used in different industries.



4. Startup frequency: It can use the existing installation conditions on site to start and stop 2-3 times; By using the influence coefficient method, the counterweight can be obtained and the effect of dynamic balance correction can be achieved by starting the machine once, which can greatly improve the efficiency of work.



5. The humanized dynamic balance and continuous working state possessed by Huake Zhichuang can continue from the saved unfinished dynamic balance process to the action balance work.



6. The proprietary test weight estimation method of Huake Zhichuang Dynamic Balancing Machine can actively estimate the reasonable dynamic balance test weight quality based on the input rotor material combined with the on-site environment. This can reduce one boot time and effectively improve the efficiency of the dynamic balancing machine.